Plywood Pallet Bin build plan illustration

Plywood Pallet Bin

€12,00

Plywood Pallet Bin

€12,00
Format

A digital download, ready straight after checkout; nothing is shipped. Cut list, materials and steps in imperial and metric.

The industry-standard produce bin, from a 1971 USDA / American Plywood Association Extension plan (University of Maryland). Four equal 5/8" exterior plywood sides — all cut from one 4×8 sheet and lapped pinwheel-fashion — bolt to triangular corner posts ripped from a 4×4, three 1/4" U-bolts to a corner. The box stands on a 47" slotted plywood deck over two 3×4 stringers and a 2×4 centre stringer laid flat; the gaps beside the 2×4 are the fork openings. The slots give 100 sq in of open area (145 with the 7-row alternate), and the 24" inside depth is the accepted standard for most fruit — sized for flat-bed trucks and automatic bin-handling equipment, per ASAE S337.

At a glance

  • Size: 47" W × 47" D × 28 1/8" H (119 × 119 × 71 cm)
  • Skill: Beginner
  • Build time: 1 day (5–7 h)
  • Materials: approx. US$90–140
  • In the plan: 20-page PDF, US Letter, 26 illustrated steps, imperial, with metric in the lists and steps

Inside the 20-page plan

  • The original public-domain sheet, restored and reproduced in full
  • An exploded drawing that shows how every part goes together
  • Dimensioned views of the finished build, in feet and inches
  • Materials list and hardware schedule, with today's actual lumber sizes and metric equivalents
  • Cut list, so you can cut everything before you start assembling
  • Clear illustrated step-by-step assembly drawings: one job per step, every part drawn, fastener positions marked
  • A modern-build track: screws and today's materials, same dimensions
  • The Remix: build it as a Raised Garden Bed

The PDF plan is a digital download; nothing ships. The Printed Workshop Edition (PDF included) and the wall prints are printed to order and shipped. Adapted from USDA Cooperative Extension · American Plywood Assoc. plan 6119, a public-domain original. Restored, redrawn and edited by Square & Furrow, produced with AI-assisted tools and checked against the original drawing.

Restored USDA original

Imperial + metric

Cut list & checklist

Instant PDF download

Plywood Pallet Bin build plan illustration
The finished Plywood Pallet Bin in use

Built to work

Plywood Pallet Bin

Drawn by agricultural engineers, proven on working farms, and redrawn for the way you build today.

Rendering
The Raised Garden Bed remix in use

This fall · The Remix

Or build it as a Raised Garden Bed

The same proven structure, given a new job in the garden or the backyard. It's included in this plan: a dedicated page shows exactly what changes and what stays the same.

Plywood Pallet Bin remixed as a raised garden bed Drawn for the plan
Rendering

From the USDA archive

Restored from the original plan No. 6119

From the archive USDA / APA 6119 (Univ. of Maryland Extension · 1971) Public domain · restored by Square & Furrow

This is the public-domain sheet the agricultural engineers drew. We restore it and reproduce it in full inside your plan, then rebuild it as a modern edition: today's lumber sizes, metric measurements, a cut list and illustrated steps. Every dimension is checked against the original.

The original USDA plan 6119 sheet for the plywood pallet bin, public domain, restored
The original sheet, restored
Inside the plywood pallet bin plan: original sheet, exploded drawing and assembly steps
Inside your plan

Step by step

Every part drawn. Every fixing marked.

Each step is one job with its own clear drawing: the parts it adds are shaded, every nail and screw position is marked, and the hardware and tools sit right beside it. An exploded view shows how the whole build goes together before you make a single cut.

Step-by-step assembly drawings from the plywood pallet bin plan

From the Journal

Read before you build

Field notes from our journal that work with this plan: sizing, materials, siting and the season ahead.

Before you build

Your tools & materials checklist

Tick what you already have. Whatever is left is your shopping list. Your ticks are saved on this device, so you can come back to it from the lumber yard.

0 of 0 on hand

Tools

Measure & mark
Cut & shape
Drill & fasten
Safety

Materials

Lumber — exterior Douglas-fir plywood and structural framing stock.

Lumber
Hardware

Questions about this plan

What are the finished dimensions?

47" W × 47" D × 28 1/8" H (119 × 119 × 71 cm). The drawings are dimensioned in feet and inches; the materials list, cut list and steps give metric sizes alongside.

What skill level do I need, and how long does it take?

It's rated beginner. Expected build time: 1 day (5–7 h). Each step names the tools it uses, so it's written for first-time builders.

How much does it cost to build?

Roughly US$90–140 in materials at typical US lumber-yard prices. Prices vary a lot by region, so price the materials list at your local yard before you start.

What tools do I need?

Speed or combination square, Framing square, Circular saw, Band saw (or the yard rips the posts), Jigsaw, Router or rasp, Tin snips, Drill/driver + bits, Forstner bits, Pop-rivet tool, Socket & wrench set, Paint brush, Clamps, plus a tape, pencil, safety glasses, hearing protection and gloves. The interactive checklist on this page lets you tick off what you already own.

Is this an original USDA plan?

Yes. It is restored from USDA / APA 6119 (Univ. of Maryland Extension, 1971), a public-domain USDA Cooperative Extension · American Plywood Assoc. plan. We redrew it as a modern build guide with a materials list, metric sizes, a cut list and clear illustrated step-by-step assembly drawings, every part drawn. Every dimension follows the original drawing, and the original sheet is reproduced inside.

Can a beginner follow it?

Yes. Each step is a single job with its own drawing: the parts that step adds are shaded, the nails, screws and bolts it drives are marked where they go, and the hardware for that step is listed beside it. An exploded drawing at the front shows how the whole build goes together before you cut anything.

Can I build it for something other than farm use?

Yes. The plan includes a remix page that turns the same build into a raised garden bed (raised beds), showing what changes and what stays the same.

What do I get?

A 20-page print-ready PDF (US Letter) to download after purchase. It prints well at home or at a copy shop, and reads fine on a tablet in the workshop.

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